{"id":902546,"date":"2026-11-10T08:35:01","date_gmt":"2026-11-10T07:35:01","guid":{"rendered":"https:\/\/www.packaging.si\/?p=902546"},"modified":"2026-11-10T08:35:01","modified_gmt":"2026-11-10T07:35:01","slug":"kontroly-uchytenia-zatky-roll-on-na-flase-din18","status":"publish","type":"post","link":"https:\/\/www.packaging.si\/sk\/roll-on-plug-fit-checks-din18-bottles\/","title":{"rendered":"Kontrola prisadnutia roll-on z\u00e1tok pre f\u013ea\u0161e DIN18: sprievodca vstupnou kontrolou kvality"},"content":{"rendered":"<p>Roll-on z\u00e1tka vyzer\u00e1 jednoducho: z\u00e1tka, gu\u013e\u00f4\u010dka a uz\u00e1ver. Vo v\u00fdrobe je to v\u0161ak jedna z \u010dast\u00ed, kde sa mal\u00e9 nezrovnalosti r\u00fdchlo prejavia \u2013 gu\u013e\u00f4\u010dka, ktor\u00e1 \u0161\u00facha, z\u00e1tka, ktor\u00e1 tr\u010d\u00ed mierne nad \u00farove\u0148, alebo f\u013ea\u0161a, ktor\u00e1 v kart\u00f3ne pretek\u00e1. V\u00e4\u010d\u0161inu t\u00fdchto probl\u00e9mov mo\u017eno odhali\u0165 po\u010das hodiny \u0161trukt\u00farovan\u00e9ho testovania, e\u0161te predt\u00fdm, ne\u017e sa pust\u00edte do cel\u00e9ho v\u00fdrobn\u00e9ho behu.<\/p>\n<p>Tento sprievodca vysvet\u013euje, ako kontrolova\u0165 roll-on z\u00e1tky s oce\u013eovou gu\u013e\u00f4\u010dkou pre sklenen\u00e9 f\u013ea\u0161e DIN18, v akom porad\u00ed testova\u0165 a \u010do zaznamen\u00e1va\u0165. Je ur\u010den\u00fd pre v\u00fdrobn\u00fdch mana\u017e\u00e9rov a pracovn\u00edkov kvality v zna\u010dk\u00e1ch kozmetiky, esenci\u00e1lnych olejov a doplnkov stravy, no met\u00f3da funguje pre ak\u00fako\u013evek roll-on n\u00e1pl\u0148.<\/p>\n<h2>\u010co vlastne testujete<\/h2>\n<p>Roll-on sada pre f\u013ea\u0161e DIN18 m\u00e1 tri funk\u010dn\u00e9 prvky:<\/p>\n<ul>\n<li><strong>Z\u00e1tka:<\/strong> prieh\u013eadn\u00e1 z\u00e1tka, ktor\u00e1 sa usad\u00ed v hrdle f\u013ea\u0161e a dr\u017e\u00ed gu\u013e\u00f4\u010dku.<\/li>\n<li><strong>Oce\u013eov\u00e1 gu\u013e\u00f4\u010dka:<\/strong> mus\u00ed sa vo\u013ene ot\u00e1\u010da\u0165 vo svojom l\u00f4\u017eku a rovnomerne nabiera\u0165 produkt.<\/li>\n<li><strong>Skrutkovac\u00ed uz\u00e1ver:<\/strong> uz\u00e1ver z PP, dostupn\u00fd v \u010diernej alebo bielej farbe, ktor\u00fd uzatv\u00e1ra z\u00e1tku.<\/li>\n<\/ul>\n<p>Sady, ktor\u00e9 pon\u00fakame, nie s\u00fa s indik\u00e1torom prv\u00e9ho otvorenia. Ak v\u00e1\u0161 produkt vy\u017eaduje vidite\u013en\u00fd d\u00f4kaz prv\u00e9ho otvorenia, zabezpe\u010dte ho samostatne, napr\u00edklad zmr\u0161\u0165ovac\u00edm p\u00e1skom alebo vonkaj\u0161\u00edm tesnen\u00edm kart\u00f3nu, pr\u00edpadne zvo\u013ete in\u00fd typ uz\u00e1veru.<\/p>\n<p>S\u00fa\u010das\u0165ou testu je aj f\u013ea\u0161a. Z\u00e1tka, uz\u00e1ver a hrdlo musia spolu fungova\u0165, preto v\u017edy testujte so skuto\u010dn\u00fdmi f\u013ea\u0161ami, ktor\u00e9 budete plni\u0165, nie s podobne vyzeraj\u00facou vzorkou.<\/p>\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"682\" src=\"https:\/\/www.packaging.si\/wp-content\/uploads\/2026\/11\/row-of-amber-glass-bottles-ready-for-filling-and-closure-testing-1024x682.jpg\" class=\"attachment-large size-large\" alt=\"Row of amber glass bottles ready for filling and closure testing\" loading=\"lazy\" \/><\/figure>\n<h2>Krok 1: Najprv overte vyhotovenie hrdla<\/h2>\n<p>DIN18 je be\u017en\u00e9 ozna\u010denie pre t\u00fato ve\u013ekos\u0165 hrdla, sklo je v\u0161ak tvarovan\u00fd v\u00fdrobok a hrdl\u00e1 sa v r\u00e1mci toleranci\u00ed l\u00ed\u0161ia. Pred testovan\u00edm overte, \u010di s\u00fa va\u0161e f\u013ea\u0161e a z\u00e1tky ur\u010den\u00e9 pre rovnak\u00e9 vyhotovenie. Na\u0161e <a href=\"https:\/\/www.packaging.si\/sk\/kategoria-produktu\/flasticky-na-kvapkadla-din18-gl18\/\">f\u013ea\u0161ti\u010diek s kvapkadlom DIN18\/GL18<\/a> s\u00fa typickou zhodou so z\u00e1tkami pop\u00edsan\u00fdmi tu.<\/p>\n<p>Ak m\u00f4\u017eete, odoberte vzorky flia\u0161 z viacer\u00fdch kart\u00f3nov. Ak jeden kart\u00f3n poch\u00e1dza z inej skl\u00e1rskej d\u00e1vky, rozdiel uvid\u00edte v\u010das.<\/p>\n<h2>Krok 2: Vizu\u00e1lna kontrola dielov<\/h2>\n<p>Vykonajte ju na \u010distom pracovnom stole pri dobrom osvetlen\u00ed, pred plnen\u00edm.<\/p>\n<ul>\n<li><strong>Vlo\u017eka:<\/strong> h\u013eadajte v\u00fdronky, \u0161krabance, ne\u00fapln\u00e9 vstreky alebo zakalen\u00e9 miesta vn\u00fatri prieh\u013eadn\u00e9ho telesa. Skontrolujte, \u010di je l\u00f4\u017eko pre gu\u013e\u00f4\u010dku \u010dist\u00e9.<\/li>\n<li><strong>Gu\u013e\u00f4\u010dka:<\/strong> mala by by\u0165 leskl\u00e1 a bez st\u00f4p alebo ne\u010dist\u00f4t. Vidite\u013en\u00e1 \u010diasto\u010dka v mieste kontaktu skon\u010d\u00ed na poko\u017eke alebo vo formul\u00e1cii.<\/li>\n<li><strong>Vie\u010dko:<\/strong> skontrolujte, \u010di je farba v celej vzorke jednotn\u00e1. Ak pou\u017e\u00edvate <a href=\"https:\/\/www.packaging.si\/sk\/obchod\/diely-a-komponenty\/vlozky-guardseal\/roll-on-vlozka-din18-s-ocelovou-gulockou-priehladnou-vlozkou-a-ciernym-pp-vieckom-bez-poistneho-kruzku\/\">verziu s \u010diernym PP uz\u00e1verom<\/a> alebo <a href=\"https:\/\/www.packaging.si\/sk\/obchod\/diely-a-komponenty\/vlozky-guardseal\/roll-on-vlozka-din18-s-ocelovou-gulockou-priehladnou-vlozkou-a-bielym-pp-vieckom-bez-poistneho-kruzku\/\">verziu s bielym uz\u00e1verom<\/a>, porovnajte ved\u013ea seba nieko\u013eko uz\u00e1verov, aby ste zachytili rozdiely v odtieni.<\/li>\n<li><strong>Hrdlo f\u013ea\u0161e:<\/strong> skontrolujte tesniacu plochu, \u010di nem\u00e1 odlomeniny, \u0161vy alebo drsnos\u0165.<\/li>\n<\/ul>\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"682\" src=\"https:\/\/www.packaging.si\/wp-content\/uploads\/2026\/11\/quality-inspection-of-small-packaging-parts-on-a-laboratory-bench-1024x682.jpg\" class=\"attachment-large size-large\" alt=\"Quality inspection of small packaging parts on a laboratory bench\" loading=\"lazy\" \/><\/figure>\n<h2>Krok 3: Such\u00e9 nasadenie a pohyb gu\u013e\u00f4\u010dky<\/h2>\n<p>Zasu\u0148te z\u00e1tku do pr\u00e1zdnej f\u013ea\u0161e rukou a potom ju \u00faplne zatla\u010dte na doraz. V\u0161imnite si, \u010di sa zas\u00fava hladko a zastav\u00ed sa \u010disto, alebo \u010di je potrebn\u00e1 neobvykl\u00e1 sila. Potom f\u013ea\u0161u oto\u010dte a prekot\u00fa\u013eajte gu\u013e\u00f4\u010dku po rovnom, \u010distom povrchu.<\/p>\n<p>Chcete vidie\u0165 gu\u013e\u00f4\u010dku, ktor\u00e1 sa vo\u013ene ot\u00e1\u010da vo v\u0161etk\u00fdch smeroch, bez \u0161kr\u00edpania a zaseknutia. Gu\u013e\u00f4\u010dka, ktor\u00e1 sa ot\u00e1\u010da len na jednej strane, zvy\u010dajne nazna\u010duje ne\u010distoty v l\u00f4\u017eku alebo z\u00e1tku, ktor\u00e1 nie je \u00faplne usaden\u00e1.<\/p>\n<h2>Krok 4: Test plnenia skuto\u010dnou formul\u00e1ciou<\/h2>\n<p>Pr\u00e1zdne such\u00e9 nasadenie v\u00e1m povie nie\u010do o geometrii. Len plnenie skuto\u010dn\u00fdm produktom uk\u00e1\u017ee v\u00fdkon. Roll-on formul\u00e1cie siahaj\u00fa od riedkych olejov po hustej\u0161ie s\u00e9ra a g\u00e9ly a prietok ku gu\u013e\u00f4\u010dke sa medzi nimi v\u00fdrazne l\u00ed\u0161i.<\/p>\n<ol>\n<li>Napl\u0148te mal\u00fa d\u00e1vku na be\u017en\u00fa \u00farove\u0148 plnenia, s rovnak\u00fdm priestorom nad n\u00e1pl\u0148ou (headspace), ak\u00fd pou\u017e\u00edvate vo v\u00fdrobe.<\/li>\n<li>Zasa\u010fte z\u00e1tky a uzatvorte uz\u00e1very rovnak\u00fdm sp\u00f4sobom, ako to bude robi\u0165 linka.<\/li>\n<li>Oto\u010dte a prekot\u00fa\u013eajte na testovacom povrchu. Skontrolujte, ako r\u00fdchlo sa produkt dostane ku gu\u013e\u00f4\u010dke a \u010di je film rovnomern\u00fd.<\/li>\n<li>Nieko\u013eko kusov nechajte st\u00e1\u0165 vzpriamene, nieko\u013eko hore nohami a nieko\u013eko na boku, najmenej 24 hod\u00edn na savom papieri.<\/li>\n<li>H\u013eadajte presakovanie na ramienku z\u00e1tky, pod uz\u00e1verom a okolo gu\u013e\u00f4\u010dky.<\/li>\n<\/ol>\n<p>Formul\u00e1ciu v t\u00fdchto testoch udr\u017eiavajte konzistentn\u00fa. Ak pl\u00e1nujete zmenu viskozity, pridanie esenci\u00e1lnych olejov vo vy\u0161\u0161om percente alebo zmenu nosn\u00e9ho oleja, test zopakujte. Niektor\u00e9 zlo\u017eky m\u00f4\u017eu \u010dasom ovplyvni\u0165 plastov\u00e9 diely, tak\u017ee kr\u00e1tky test nenahrad\u00ed dlh\u0161\u00ed stabilitn\u00fd test s va\u0161\u00edm vlastn\u00fdm produktom.<\/p>\n<h2>Krok 5: Nasadenie uz\u00e1veru<\/h2>\n<p>Uz\u00e1ver by sa mal hladko nasadi\u0165 na z\u00e1vit a dotiahnu\u0165 a\u017e na pevn\u00fd doraz. Skontrolujte, \u010di sa nenasadzuje mimo z\u00e1vitu, \u010di nezanech\u00e1va medzeru pri spodnej hrane a \u010di ho va\u0161a cie\u013eov\u00e1 z\u00e1kazn\u00ed\u010dka dok\u00e1\u017ee otvori\u0165 bez n\u00e1stroja. Ak pou\u017e\u00edvate automatick\u00e9 zaskrutkovanie, prejdite testovacie kusy strojom a porovnajte ich s kusmi dotiahnut\u00fdmi ru\u010dne. Pri v\u00fdbere zariadenia si pozrite n\u00e1\u0161 \u010dl\u00e1nok o poloautomatick\u00fdch a automatick\u00fdch zaskrutkovac\u00edch strojoch.<\/p>\n<p>Ak pou\u017e\u00edvate skrutkovacie uz\u00e1very aj inde vo va\u0161om sortimente, stoj\u00ed za to pozrie\u0165 si na\u0161e <a href=\"https:\/\/www.packaging.si\/sk\/kategoria-produktu\/diely-a-komponenty\/viecka-fortilock\/\">uz\u00e1very FortiLock<\/a> kv\u00f4li konzistencii naprie\u010d produktov\u00fdmi radmi.<\/p>\n<h2>Preh\u013eadn\u00e1 tabu\u013eka<\/h2>\n<table>\n<thead>\n<tr>\n<th>Kontrola<\/th>\n<th>\u010co sledova\u0165<\/th>\n<th>Pravdepodobn\u00e1 pr\u00ed\u010dina zlyhania<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Prisadnutie z\u00e1tky<\/td>\n<td>Usad\u00ed sa rovnomerne a zastav\u00ed sa \u010disto<\/td>\n<td>Odch\u00fdlka hrdla, z\u00e1tka nie je zarovnan\u00e1, nespr\u00e1vne vyhotovenie<\/td>\n<\/tr>\n<tr>\n<td>Ball movement<\/td>\n<td>Turns freely in all directions<\/td>\n<td>Debris in seat, incomplete seating<\/td>\n<\/tr>\n<tr>\n<td>Product transfer<\/td>\n<td>Even film, no skipping<\/td>\n<td>Formula too thick, air in the plug area<\/td>\n<\/tr>\n<tr>\n<td>Leak check<\/td>\n<td>Dry paper after 24 hours in all positions<\/td>\n<td>Over-filling, loose cap, damaged neck<\/td>\n<\/tr>\n<tr>\n<td>Cap fit<\/td>\n<td>Smooth thread, no gap<\/td>\n<td>Cross-threading, tightening method<\/td>\n<\/tr>\n<tr>\n<td>Appearance<\/td>\n<td>Consistent color and clarity<\/td>\n<td>Lot-to-lot variation<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Tipy pre plniacu linku<\/h2>\n<ul>\n<li><strong>Do not overfill.<\/strong> The plug displaces liquid when it is pressed in. Leave enough headspace, and test the fill level with the plug fitted.<\/li>\n<li><strong>Keep parts clean and dry.<\/strong> Open cartons only at the line and keep the plugs in their bags until needed.<\/li>\n<li><strong>Press plugs evenly.<\/strong> Uneven pressing is the most common cause of a tilted plug. A simple fixture or press gives more repeatable results than thumb pressure.<\/li>\n<li><strong>Wipe the neck.<\/strong> Residue on the neck or thread can cause sticky caps and slow leaks.<\/li>\n<li><strong>Sample during the run.<\/strong> Pull a few finished units every hour or per pallet layer and repeat the quick fit check.<\/li>\n<\/ul>\n<h2>\u010co zaznamena\u0165<\/h2>\n<p>Write down the bottle lot, the plug and cap lot, the formula and batch, the date, the equipment used and the result of each check. If a problem comes up months later, this record makes it much easier to see whether it was the glass, the closure or the filling method. See also our checklist on DIN18 parts compatibility and our overview of <a href=\"https:\/\/www.packaging.si\/sk\/kategoria-produktu\/diely-a-komponenty\/vlozky-guardseal\/\">GuardSeal plugs<\/a>, which covers the other plug styles we supply.<\/p>\n<h2>When to ask for samples first<\/h2>\n<p>If you are switching bottle supplier, changing formula, or moving from hand filling to a machine, order samples and run the steps above before placing a carton order. It costs little and avoids pallets of unusable stock.<\/p>\n<h2>\u010cast\u00e9 ot\u00e1zky<\/h2>\n<h3>Are these roll-on plugs tamper-evident?<\/h3>\n<p>No. The sets described here use a non-tamper-evident PP cap. If you need tamper evidence, add an outer seal or choose a different closure type.<\/p>\n<h3>Can I use the same plug with different bottle brands?<\/h3>\n<p>Only if the necks are the same DIN18 finish and a fit test passes. Always test with the exact bottle you intend to fill.<\/p>\n<h3>How long should a leak test run?<\/h3>\n<p>At minimum 24 hours in upright, inverted and side positions, using your actual formula. For long shelf-life products, add a longer stability test of your own.<\/p>\n<h3>Which cap color should I choose?<\/h3>\n<p>Choose the color that suits your label and brand. The function is the same, so black and white caps can be tested together as one family.<\/p>\n<p>Ready to test? <a href=\"https:\/\/www.packaging.si\/sk\/obchod\/\">Prezrite si obchod<\/a> or contact us to request samples and advice on matching plugs to your DIN18 bottles.<\/p>","protected":false},"excerpt":{"rendered":"<p>A practical checklist for testing steel ball roll-on plugs on DIN18 glass bottles before a production run. It covers fit, ball movement, leak checks, cap seating and filling-line tips.<\/p>","protected":false},"author":1,"featured_media":902547,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","footnotes":""},"categories":[246],"tags":[91033,91094,91087,91132,91130,91131],"class_list":["post-902546","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-dropper-bottles","tag-din18","tag-filling-line","tag-incoming-inspection","tag-leak-testing","tag-roll-on-plug","tag-steel-ball-roll-on"],"_links":{"self":[{"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/posts\/902546","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/comments?post=902546"}],"version-history":[{"count":1,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/posts\/902546\/revisions"}],"predecessor-version":[{"id":902550,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/posts\/902546\/revisions\/902550"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/media\/902547"}],"wp:attachment":[{"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/media?parent=902546"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/categories?post=902546"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.packaging.si\/sk\/wp-json\/wp\/v2\/tags?post=902546"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}